State-of-the-Art Notebook Manufacturing Facility — Kundli, Haryana
CTC Book World Pvt. Ltd. operates a dedicated notebook manufacturing facility at HSIIDC Industrial Estate, Plot No. 196, Sector 57, Phase IV, Kundli, District Sonipat, Haryana — 131028. Established in 1985 and continuously upgraded over four decades, our manufacturing unit is equipped with modern machinery for high-volume notebook production — meeting quality standards for domestic supply as well as international export to USA, Canada, UK, UAE, Nepal, and Gulf countries.
Our in-house manufacturing capability gives us complete control over quality, consistency, and delivery timelines — from raw paper to finished notebook. We do not outsource production. Every notebook that leaves our facility undergoes strict quality checks to ensure it meets the standards our buyers expect from a trusted manufacturer.
In addition to notebook manufacturing, CTC Book World also supplies raw materials to other notebook and stationery manufacturers — including paper reels, cover boards, and binding materials — making us a comprehensive partner for the stationery industry.
Our Manufacturing Capabilities
Our Kundli manufacturing unit is capable of producing a wide range of notebook and stationery products at scale:
- School Notebooks — Ruled, long book, king size, short size, practical, graph, and drawing notebooks in all standard sizes
- Exercise Books and Registers — Single line, double line, four-line, and blank formats in multiple page counts
- Spiral and Wiro Notebooks — A4, A5, and custom sizes with plastic and metal wiro binding
- Composition Notebooks — Export-grade composition books for USA, Canada, UK, and international markets
- OEM and Private Label Notebooks — Custom cover printing, custom paper grade, custom ruling — manufactured under buyer's brand name
- School Stationery Products — Answer sheets, examination pads, drawing files, report cards, ruled sheets, scrap books, and school almanacs
- CSR Notebooks and Stationery — Customised notebooks and stationery kits for Corporate Social Responsibility (CSR) programmes — supplied to corporates, NGOs, and foundations for distribution to schools and underprivileged students
- Children's Learning Books — Offset-printed educational books for Pre-Primary and Primary level students
Our Manufacturing Machinery
Our production unit is equipped with 12 modern, high-capacity machines that enable efficient bulk manufacturing with consistent quality output:
| # | Machine | Function in Notebook Manufacturing |
| 1 | Automatic Reel to Sheet Ruling Machine | Converts paper reels into ruled sheets using flexo printing technology — prints horizontal lines, margin lines, and multi-line ruling formats at high speed for school notebooks and exercise books |
| 2 | Cut Size Sheeter Unit | Precisely cuts paper reels into standard notebook sizes — Long Book, King Size, A4, A5, Short Book — ensuring accurate, consistent dimensions across bulk production |
| 3 | Automatic Counting Folding Machine | Automatically counts and folds ruled sheets into signatures — ensures accurate page count per notebook and uniform folding for perfect binding |
| 4 | Itotec Robot Paper Cutters | High-precision automated paper cutting — trims finished notebooks to exact dimensions with clean, straight edges for a professional finish |
| 5 | Flexo Printing Machine | Used for ruling paper — applies single line, double line, four-line, and margin ruling onto paper sheets and reels at high speed using flexographic printing technology |
| 6 | Polar Cutting Machine | Industrial-grade precision cutting machine — delivers exact trimming of notebook blocks and covers to final size specifications |
| 7 | Polar Mohar Paper Cutter | Heavy-duty paper cutting for bulk sheet and cover board cutting — handles large stacks with high precision for consistent size output across high-volume production runs |
| 8 | Machine Edge Squaring | Ensures all edges of the notebook are perfectly squared and aligned — critical for binding quality and final product finish |
| 9 | High Table Strapping Machine | Used for strapping and bundling finished notebooks for packaging — ensures secure, damage-free packaging for bulk dispatch and export orders |
| 10 | Packway Box Strapping Machine | Seals and straps carton boxes for bulk and export shipments — ensures safe, secure packaging for long-distance domestic and international delivery |
| 11 | Shrink Machine | Applies shrink wrap film to individual notebooks and bundles — provides clean, tamper-proof retail and export packaging for finished products |
| 12 | Shrink Wrapping Machine with Tunnel | High-speed shrink wrapping with heat tunnel — seals and shrinks packaging film tightly around notebook bundles for professional, damage-resistant bulk packaging for retail and export |
Cover Printing — Offset and Digital Printing
Notebook covers at CTC Book World are printed using two professional printing methods — giving buyers flexibility in design quality, quantity, and turnaround time:
- Offset Printing — Used for high-volume cover runs. Delivers sharp, consistent, high-quality multicolour printing on cover board. Ideal for large bulk orders of Seven Days brand notebooks and OEM/private label orders with fixed cover designs.
- Digital Printing — Used for short-run, customised, and variable cover designs. Ideal for OEM buyers requiring unique designs, CSR programme notebooks with custom branding, and sample runs before bulk production.
Both printing options are available in-house — ensuring faster turnaround, better quality control, and cost-effective cover production for all order sizes.
Raw Material Supply — For Notebook and Stationery Manufacturers
In addition to finished notebook manufacturing, CTC Book World also serves as a raw material supplier to other notebook manufacturers, printing companies, and stationery businesses across India. We supply high-quality raw materials used in notebook and stationery production:
| # | Raw Material | Available Variants |
| 1 | Paper Reels and Sheets | Ruled Paper — Single line, double line, four-line, margin-ruled; available in reel and cut-sheet formats Unruled (Plain) Paper — Blank paper reels and sheets in standard notebook grades and weights |
| 2 | Cover Board and Duplex Board | Printed Cover Board — Pre-printed duplex board in standard designs or custom-printed as per buyer requirement Plain (Unprinted) Cover Board — Blank duplex board for buyers who print their own covers |
| 3 | Binding Materials | Wiro Rings — Double-loop wire binding rings in standard sizes Spiral Rings — Plastic spiral coils in standard pitch and sizes GI Wire — Galvanised iron wire for saddle-stitching and binding applications |
Our raw material supply is ideal for small and medium notebook manufacturers, printing businesses, and stationery companies looking for a reliable, experienced supplier in North India. We offer competitive bulk pricing and consistent quality across all raw material supplies.
To enquire about raw material supply, contact us:
Phone: +91-9716178449 | +91-9868428520
Email: info@ctcbookworld.com
Our Manufacturing Process — From Paper to Finished Notebook
- Step 1 — Raw Material Sourcing: High-quality paper reels and cover board sourced from trusted Indian paper mills. Paper weight, brightness, and smoothness tested before production begins.
- Step 2 — Sheet Ruling: Paper reels fed into the Ruling Machine — single line, double line, four-line, or margin ruling printed using flexo technology as per product specification.
- Step 3 — Sheet Cutting: Ruled paper cut to precise notebook dimensions using the Cut Size Sheeter and Polar Cutting machines.
- Step 4 — Counting and Folding: Sheets automatically counted and folded into signatures — ensuring correct page count per notebook.
- Step 5 — Cover Printing: Notebook covers printed using Offset Printing (for high-volume runs) or Digital Printing (for short runs and custom designs) — as per order type and buyer requirement.
- Step 6 — Binding: Inner pages and covers assembled and bound — perfect binding, saddle stitching, or wiro binding as per product type.
- Step 7 — Edge Squaring and Trimming: Bound notebooks trimmed and squared to final dimensions for a clean, professional finish.
- Step 8 — Quality Check: Every batch undergoes quality inspection — page count, ruling accuracy, binding strength, cover alignment, and overall finish verified.
- Step 9 — Shrink Wrapping and Packaging: Finished notebooks shrink-wrapped, bundled, strapped, and packed in cartons — ready for domestic delivery or international export.
Quality Standards and Export Compliance
- Domestic market standards — for schools, distributors, and institutional buyers across India
- Export quality standards — for international buyers in USA, Canada, UK, UAE, Nepal, and Gulf countries
- OEM and private label specifications — custom quality parameters as defined by individual buyers
- Government tender specifications — for supply to government schools and educational institutions
- CSR programme requirements — customised notebooks and stationery kits meeting corporate CSR buyer standards for distribution to schools and underprivileged students
Our R&D team continuously works on product development — introducing new notebook formats, improved paper grades, and innovative cover designs to meet the evolving demands of the education market in India and abroad.
Frequently Asked Questions
Q: Where is CTC Book World's manufacturing facility located?
A: CTC Book World's manufacturing facility is at Plot No. 196, Sector 57, Phase IV, HSIIDC Industrial Estate, Kundli, District Sonipat, Haryana — 131028. Head office: Tilak Nagar, New Delhi — 110018.
Q: What printing methods does CTC Book World use for notebook covers?
A: CTC Book World uses both Offset Printing and Digital Printing for notebook covers. Offset printing is used for high-volume bulk runs, while digital printing is used for short runs, custom designs, and CSR programme notebooks. Both options are available in-house.
Q: Does CTC Book World supply raw materials to other manufacturers?
A: Yes. We supply ruled and unruled paper reels and sheets, printed and plain cover boards, duplex boards, wiro rings, spiral rings, and GI wire to notebook manufacturers and stationery businesses across India. Contact us at +91-9716178449.
Q: Does CTC Book World supply notebooks for CSR programmes?
A: Yes. CTC Book World supplies customised notebooks and stationery kits for Corporate Social Responsibility (CSR) programmes. We work with corporates, NGOs, and foundations to provide branded or unbranded stationery for distribution to schools and underprivileged students.
Q: Does CTC Book World manufacture notebooks for other brands (OEM)?
A: Yes. Complete OEM and private label manufacturing available — custom cover design, paper grade, ruling style, page count, and binding — manufactured under buyer's brand name with full confidentiality.
